Too often the construction industry will implement
technology in the “back office” but overlook efficiencies that can generate
cash flow and reduce costs on the job site. The net income of the top
contractors in the U.S. is as much as 25 percent higher than the rest, and the
major contributor to this difference is their use of technology. Accurate
information that provides a business owner the ability to make immediate
decisions about his/her operation resulting in a boost to profitability is
crucial during an economic downturn. If revenue is down and the market mood
does not permit price increases, then profitability can only be realized by
reducing costs. So you must ask yourself “What prevents me from 100 percent
efficiency?”
Focus on “Faster and
Better.” Every asset, machine, tool and person you have must be accountable
and cycle more quickly. Your business cannot survive unless you know where your
assets are and how they can be used efficiently. Imagine being able to view
where your tools and equipment are at any moment so that you can plan to
transfer them to the next job.
Take a Proactive
Approach. Under normal circumstances a business owner will review financial
(accounting) information, overhead and direct operating margin at the end of a
month or quarter. But these aren’t “normal” circumstances. “Business owners
must plan their destiny and not look in the rearview mirror!” stated Bill Allen
of W.A. Allen Consulting. “Instead of flying blind (until a project is
completed) it’s time to operate from a plan. Understand what prevents you from
100 percent efficiency.”
Buy-in Happens from
the Top-Down.Start by developing a culture that compels events to conform
to your plan. Anything that deviates from the plan is an opportunity for
cost-savings and efficiencies. Do you have too much time loss in non-direct
labor areas (idle or down time)? By evaluating what interrupts the workflow on
a daily basis, you will uncover areas that with improvement will provide an
increased bottom line. It is up to the business owner to make a conscious
decision to manage from a plan rather than react to circumstances, and to hold
all employees accountable for following the plan. This transition will be easier
if the technology tools available
today are adopted.
Reduced Down Time. Can
you reduce or minimize the time spent looking for machines, tools and other
assets or plan maintenance and calibration to avoid machine down time? A
tracking system using barcode will show where your assets are at the time they
are needed-who took them last or which job site they were checked out to. An
integrated maintenance scheduler will flag required maintenance as it is due
and assure OSHA compliance.
Do you make shrinkage
unacceptable?Proper control of tools and parts prevents costs that result
from hoarding, irresponsibility or downright theft. It is up to the business
owner to declare that shrinkage is unacceptable and to hold employees
accountable for losses that are under their control. This policy is given
“teeth” when you can effectively track your assets using technology.
Can you identify
bottlenecks on the job-something that slows down productivity? Although you
may not be aware of the bottlenecks on your jobs this is probably the single
most important variable. What are your capacities for output and what is the
optimal load of people and tools to meet 100 percent capacity? How do you route
the work to prevent idle or down time? A computerized system that tracks labor
hours to a specific function within the job and on the fly will help prevent
these costly issues by identifying those points where workflow gets
interrupted.
Does your staff spend
unproductive minutes (or hours) manually recording transactions?Manpower
that goes into manual recording and recordkeeping does nothing to increase
revenue or control costs. Technology can provide the integrated systems control
over asset use, capacity, maintenance, location-and do it 24 hours, seven days
a week.
Time and Attendance:A Time and Attendance software package will tell you who is working when on
what job for how long, and produce reports for payroll. It can be set to
automatically account for start and end times, breaks, lunch, etc. to reduce
the time your employees spend recording their time.
Job Costing: The
Job Costing software adds the ability to track inventory costs plus the labor
hours consumed against the job while the job is in progress.
Inventory Control:An Inventory Control software package will account for your stock parts and
tell you when you need to reorder. It can issue parts to a work order or job
and confirm that the correct items have been put on the truck. Barcoded
inventory makes it quick and easy to take an inventory count.
Barcode: Barcode
technology has been actively used for over 20 years in manufacturing,
distribution and retail to track inventory and jobs. The barcode terminals are
similar to PDA’s, and provide immediate and accurate information. There are
barcode labels designed for harsh environments that are durable enough to
withstand the dirt, grease and rough use that many tools experience.
Making the job of
your employees easier by assuring that they have what they need to perform at
their best reduces stress. Showing them that you are taking steps to
increase the profitability of each job will provide them more confidence in the
company.
While technology won’t cure the credit crunch business
owners are facing, automated processes that improve cash flow and keep lenders
in the loop, demonstrating that the business “has its act together” can go a
long way in convincing lenders that their risk is low.
Technology to Help Weather the Economic Downturn
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